Solar panel removal (2 Viewers)

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Apr 26, 2021
8
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Southport, UK
Funster No
80,689
MH
Wellhouse PVC Camper
Exp
2017
I have a Ford Transit Custom Wellhouse LUX XL camper with a solar panel glued to the roof. This panel has stopped working with no output. Have any Funsters had experience of removing a panel off the roof and if so was the roof damaged?
 
Jul 18, 2009
11,395
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Manchester UK + Javea/Xabia Spain + Abu Dhabi
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7,543
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HYMER B644
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2004
Yes and yes, I had to scrape it with a heated scraper.

But is aluminium, itā€™s old and I cannot see it

I have the new panel up now

image.jpg
 
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Two on Tour

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Sep 16, 2016
10,517
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Near the junction of the A14 and A1, Cambs
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Elddis Autoquest 175
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Since 2010
I have a Ford Transit Custom Wellhouse LUX XL camper with a solar panel glued to the roof. This panel has stopped working with no output. Have any Funsters had experience of removing a panel off the roof and if so was the roof damaged?

Is it going to be easier to leave the old panel in place and fit a new panel over the top of the old panel ?
 
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Jul 27, 2013
883
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Wilts/Oxon border
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Van Conversion
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Since childhood!
I have a Ford Transit Custom Wellhouse LUX XL camper with a solar panel glued to the roof. This panel has stopped working with no output. Have any Funsters had experience of removing a panel off the roof and if so was the roof damaged?
Yes. Or possibly no!
My panel (and several others with the same batch code) failed late last year. It was removed and replaced this spring. However I didn't do the removal/replacement! Hence the 'no', as doing the work wasn't my personal experience. The supplier did an excellent job and you would never know there had been a previous one taken off. I was concerned that the new one would be stuck on over the old one, but that was not the case. The roof in question is an SCA 194 pop top.
 
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Steve and Denise

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Sep 26, 2011
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I have a Ford Transit Custom Wellhouse LUX XL camper with a solar panel glued to the roof. This panel has stopped working with no output. Have any Funsters had experience of removing a panel off the roof and if so was the roof damaged?
Best method for sika removal seems to be a multi tool with a straight blade ie no teeth on it cuts very well.

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pappajohn

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Aug 26, 2007
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Every chance there's a hole cut under the panel where the cables enter.
The cables will then be above the roof lining.
You will have no idea how big the hole is so a new panel over the old would be my first option.
 
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Jan 22, 2013
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London SE
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A class Adria vision I707
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since 1971
I have removed several over the years, I use a angled pallet knife with a small sawing action to cut through the Sikaflex, itā€™s time consuming but worked for me,
Obviously once the panel is removed you need to clean the roof of any remnants before replacing the solar panel,
IMG_7334.png
 
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Oct 18, 2019
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AS Broadway EB
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New
Cheese wire see Nigel Ivy's video about 3 mins in:

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Terry

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Dec 27, 2007
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Can't remember ;)
Steve and Denise has given you the best and easiest answer to getting your panel off. I used to use a sharp filling knife for years then about 8/10 years ago got a cordless multi tool which I ground the teeth off an old blade using my belt sander then sharpened a edge on it. It now takes less than 2 mins and no blisters on my shoving hand šŸ‘šŸ˜‰
 
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Sep 29, 2007
821
1,215
Wantage, UK
Funster No
475
MH
C Class
Exp
Motorhoming since 2006, 30 years tent camping in Africa
I have a Ford Transit Custom Wellhouse LUX XL camper with a solar panel glued to the roof. This panel has stopped working with no output. Have any Funsters had experience of removing a panel off the roof and if so was the roof damaged?
Depends on the panel and how it was fixed.
If fully flexible, probably will damage the roof - can it be left in place and a rigid placed over it?
If rigid and Sikaflex was used then itā€™s hard work but doable with piano wire (with hopefully no damage to the roof).
 
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Nov 2, 2022
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Gloucestershire, UK
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Burstner Eliseo C602
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Since 2016
Cheese wire see Nigel Ivy's video
I have used the cheese wire method on 2 semi flexible panels that were directly stuck down on vans with many strips of Sikaflex adhesive. It's surprisingly easy to saw through the adhesive. You then need to scrap the residue off and clean up with solvent.
 
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