B2B charger, between independent leisure batteries?

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May 3, 2021
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Autocruise Alto 2013
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Since 2021
Short version:
Is there any reason I shouldn't run a B2B charger between our existing leisure battery, and a new, budget LiFePO4 battery, at least as a short-term measure whilst we upgrade the other chargers/etc to something with a suitable lithium charging profile?

Long version:
We've a 2013 Autocruise Alto with the standard Sargeant EC4xx control panel, PX300 charger, an 'effectively' unbranded PWM solar charger (fitted prior to us buying the van) and a Varta 90ah leisure battery. I'm unsure of the output of the solar panel at this point, but the van is a PVC so I assume 100-150W.

In order to tempt my OH away from sites with hookup, I want to fit an inverter. We'll need ~1000W for around 15mins per day. Factoring in inverter (in)efficiency, I'm planning for around 1200W, or 100A at 12v.

This amount of current draw is generally best spread across multiple batteries, so we're weighing up 2-3 larger lesisure batteries vs 1-2 LiFePO4 batteries. Some manufacturers do say they support 100A draw on a 100Ah battery (C1) though I realise this is not considered a good idea for longevity.

However, other than this need for the inverter, our power usage appears to be minimal! We've only had the van 6-7 months, but even in the winter we seem to be served well by our solar panel - I added a Victron SmartShunt last summer and even on a few nights away this winter, running fridge and heater, I've not seen the capacity on the leisure battery drop to less than 85%, and by the time we're up and about it tends to be on the rise again. .We don't run a TV/etc in the van, so it's 12v lights, device chargers, heating etc only, and we tend to drive the van most days.

I tend to try to buy something 'good' which will last, but seeing the costs add up here, I am tempted to try a cheaper/most basic approach first and then, if we're getting value from it, upgrade later.

Doing Lithium properly, means that aside from the battery cost, we'll need a new mains charger and a B2B, as the Sargent panel doesn't support a lithium charge profile so far as I can see.

I have found a very good price (sub-£320) for a 100ah 'Ultramax' LiFePO4 leisure battery, I realise they are low-end, but I see a couple of members on here have used them. In order to spread out the cost, rather than replacing all the chargers now, is there any reason I couldnt' fit this as effectively an independent system in the short term- with only the inverter load connected to it, and then charge it with a B2B (with lithium profile) from the exisitng leisure battery?

My thinking being, if this is possible, then we only need to buy the battery, a B2B, and the inverter initially (plus connections, fuses/etc) - once we've proven that it works, and have some idea of the 'real world' usage, we can then gradually start upgrading the rest of the components, and switch the lithium battery in in place of the existing one. We could even add a second lithium at that point.

Is this something others have done? Any reason anyone can see why it wouldn't be a good idea? I imagine we'd need to keep the rate of charge from the existing system fairly low, and perhaps ensure that the B2B is only 'active' when the other system is being charged - either from EHU, solar or the existing split charge setup? We'd have all day to get as much charge into the battery as possible, before the inverter was used again - and once the concept is proven, I'm likely to get more enthusiasm about spending the rest of the money to 'finish' the system properly!
 
I have no idea.
However I have a brand new Victron B2B 30 amp (in box) with breakers for sale in the classifieds !
 
How will you separate the lithium from the lead acid battery.
If they both power the 12v hab system they are effectively linked.
If the lithium only powered the inverter then it would probably work but only with the engine running, I doubt the leisure battery could supply enough on its own, even when being charged by the solar, to charge the lithium
 
Another thought - can the Victron B2B chargers be set to charge at a lower current than their max rating?

Anyway, if this is possible, our current shopping list would be:
  • 100ah LiFePO4 battery - £312
  • Victron Orion B2B 30A - £170
  • Budget 1500W pure sine inverter - £165
Future additions:
  • Victron BlueSmart IP22 mains charger - 15A - £135
  • Victron Smart Solar 100v/30A - £160
  • More solar?
 
How will you separate the lithium from the lead acid battery.
If they both power the 12v hab system they are effectively linked.
If the lithium only powered the inverter then it would probably work
Yep, that's my thinking - initially - have the new lithium battery only connected to the inverter.

100A for 15 mins = 25% DoD on a 100Ah battery. Real world usage hopefully a little lower, but that's the unknown, hence not keen to spend too much before we've got a POC.

At 25% DoD, even without a charger this could last a couple of days or more, but would be nice to have some facility for recharging - especially if that facility were a B2B charger we could reuse later.

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Yep, that's my thinking - initially - have the new lithium battery only connected to the inverter.

100A for 15 mins = 25% DoD on a 100Ah battery. Real world usage hopefully a little lower, but that's the unknown, hence not keen to spend too much before we've got a POC.

At 25% DoD, even without a charger this could last a couple of days or more, but would be nice to have some facility for recharging - especially if that facility were a B2B charger we could reuse later.
I added a bit to my reply.
 
Yes it would work but you stand a high chance of flattening the leisure battery that is powering the hab electrics.
 
Short answer: Haven’t a clue.

Long answer: I really, really don’t have a clue. 🙂

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Yes - that is one of the things I’ve wondered about. No such thing as free power of course… I guess the question is whether we can slowly recharge the lithium over a longer period - or restrict it to run only when the leisure battery is already being recharged. The B2B charger is the one I’ve researched the least - I understand the principles, but have no practical experience or detailed knowledge of them, unlike the other components.

I wonder if it is possible to restrict the max charge current of a B2B, e.g I can buy a 15A or 30A - can the 30A be ‘throttled’ down to 15A max? Ultimately it’s the high load in a short period of time, that I want to keep away from the main hab battery.
 
Can I ask where you can get it at that price as i will lower my price !
Actually you’re right, that price is wrong!

Prices are from a quick bit of research earlier this month. However I did a quick revision this afternoon and that was just a Google link to eBay - but a US seller. Would buy in the UK and ideally from a known seller (or classifieds 😉) unless there was a significant price difference.

£195 seems the best I can find.
 
Who is selling 100aH LiFEPO4 batteries at £312…?
 
Who is selling 100aH LiFEPO4 batteries at £312…?
Only until tomorrow. EBay seller (business) offering a 10% (£43) discount on the normal £430 price, now eBay have a 20% promotion (£75 max) - unexpectedly, the discounts stack!

That’s what triggered this idea. I could buy the battery now and sit on it for a while, but can’t really justify the full system upgrade cost for a while. Got me wondering if there was some way we could make use of it in the meantime - a proof of concept, if you like. Not just the cost but also the time to fit the rest of the chargers.

That said, I’m not generally the type for an ‘imaginative’ solution… generally if no-one else is doing something, there is a reason! Hence wanted to get thoughts and see if anyone has done anything similar, or could see any reasons it would be a bad idea.
 
Yes - that is one of the things I’ve wondered about. No such thing as free power of course… I guess the question is whether we can slowly recharge the lithium over a longer period - or restrict it to run only when the leisure battery is already being recharged. The B2B charger is the one I’ve researched the least - I understand the principles, but have no practical experience or detailed knowledge of them, unlike the other components.

I wonder if it is possible to restrict the max charge current of a B2B, e.g I can buy a 15A or 30A - can the 30A be ‘throttled’ down to 15A max? Ultimately it’s the high load in a short period of time, that I want to keep away from the main hab battery.
The Votronic1212- 50 b2b has switches so you can run at a lower current 33A 42A 49A and 68A max. As I have mine through the EBL I run it at 42A to ensure I don't overheat it.

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I guess another option for now could be to hook up the B2B to the engine battery, and have that as the only recharge facility initially.

That might be a better option?
 
What I have done in preperation for lithium is upgrade the Solar to 370 watts
Upgrade MPPT
Doubled my Gel batteries to 220ah
And purchased the unused victron mentioned above to put in as it would work with gels and lithium so I could do a drop in when/if lithium prices dropped. As the victron B2B has the different settings. I then found out i already have a B2B which can do this, hence the sale of it now
 
What I have done in preperation for lithium is upgrade the Solar to 370 watts
Upgrade MPPT
Doubled my Gel batteries to 220ah
And purchased the unused victron mentioned above to put in as it would work with gels and lithium so I could do a drop in when/if lithium prices dropped. As the victron B2B has the different settings. I then found out i already have a B2B which can do this, hence the sale of it now
Yep, that’s the approach I would generally have taken, and was considering when I started looking into this last year.

Upgrade all the other bits first, then the battery, then add the inverter.

Just trying to figure out if there is a way which, even if it costs a little more in the long run, allows us to get going a little quicker, and take advantage of this battery offer. Alternatively I can buy it and park it on a shelf for a couple more months!
 
I can't see this working unless I've missed something. You could connect the B2B between the existing leisure batteries and the lithium and it will work for a while but the charging system for the leisure batteries won't be able to replace the power being drawn out of the leisure batteries fast enough so it will all grind to a halt sooner or later.

If the lithium battery is independent of the leisure batteries and say only driving the inverter then simply connect the B2B to the cab battery with suitable cables as it is meant to be, leaving the existing charging system for the leisure batteries in place.

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Yep, that’s the approach I would generally have taken, and was considering when I started looking into this last year.

Upgrade all the other bits first, then the battery, then add the inverter.

Just trying to figure out if there is a way which, even if it costs a little more in the long run, allows us to get going a little quicker, and take advantage of this battery offer. Alternatively I can buy it and park it on a shelf for a couple more months!
My decision making was based upon the probability/guesswork that lithium is likely to come down in price so nearly a grand for 200 ah was just too much for my heart rate.
Its a new motor so paying out 170 nicker for the extra battery might seem like madness but the FiL has a van which he is thinking of upgrading and I can bung him the 2 new gels for his (as lithium wont be a necessity for him)

So i have set everything up so it is a just a drop in as when or if lithium prices dont cause a visit to the docs.
 
If the lithium battery is independent of the leisure batteries and say only driving the inverter then simply connect the B2B to the cab battery with suitable cables as it is meant to be, leaving the existing charging system for the leisure batteries in place.
Yep, actually I think this is the most sensible short term option.
 
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Yep, actually I think this is the most sensible short term option.
Yep so do i
The votronics 1212 30 is £165
Next step mppt solar controller votronics duo 165 £100 for existing panel or duo350 £170 if you add a second in future.
Remember you do not need a mains charger for ehu. Use existing if really required or get the charger with ultramax battery. You allready have a good monitoring system.
Yes ive noticed the price of the ultramax battery may concider adding to one i allready have, but dont think ive been below 40% yet.
 

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