Anyone changed to a better solar controller and how ? (1 Viewer)

Apache

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On our Apache we have a factory fitted solar panel and associated electrical boxes etc but even on very sunny days the sargent display over the hab door never reads over 1.0 amp charge . Looking at other people’s posts on other sections of Motorhome Fun it seems that this is a very low amount. My question is twofold really

1 ) Is the display telling lies and the real amount is considerably higher than this and

2 ) If I wanted to fit a better (MPPT) controller how the heck do you gain access to the wiring inside the big Sargent Ecu box and how complicated would it be to wire an mppt controller into the system ?

Thank you

Apache
 

funflair

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Firstly your solar will only charge the batteries if they need it, assuming they do 1amp is low but how much solar do you have?

You could do some check of voltage from the panel to see how that is performing and assuming you could get to the wires you could put an ammeter in-line to the batteries and check the display reading.

if I was changing I might be tempted to go straight to the batteries from a MPPT regulator and the some stand alone monitor but I don’t know if this would upset the Sargent, I like Votronic and you can just plug in their solar computer that will show what you are getting.

Martin
 
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Apache

Apache

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I think it’s a 100W panel and the engine battery still ran too low to start despite the Sargent unit having smart capability and is set to do that . In fairness it’s only happened once so far . As far as checking voltage and amperage at the panel we’ll thats beyond my abilities .
Thanks for your input though

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tonka

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Just in case you are not aware..
Smart charge facility will only work to both batteries ( cab and leisure) when the shutdown switch is left ON..
If you are turning it off on the EC500 then even on smart charge it will only do the leisure.

As Funflair states, batteries will only take what they need so if they are near full you may well see a low figure, the way to test on a sunny day is go around and turn on lots of 12v items and you should see the amps increase.
 

Pete5996

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I'd previously fitted a 100w panel to my EC325 charger, using a cable supplied by Sargent (plugs into the underside of the EC325). Back in the winter, I added another 150w panel, disconnecting the Sargent plug from the EC325 and using a Votronic MPPT controller instead, connected directly to my two hab batteries The display on the solar computer, plus the Nasa BM-1 battery monitor, is telling me all I need to know.

The Sargent display panel still mirrors the charge/discharge figures shown on the other monitors, except for the consumption of my 12v compressor fridge, which is connected directly from the battery bank.

My Votronic also supplies the starter battery directly, so no issues with switching charging destinations.
 
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Apache

Apache

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Just in case you are not aware..
Smart charge facility will only work to both batteries ( cab and leisure) when the shutdown switch is left ON..
If you are turning it off on the EC500 then even on smart charge it will only do the leisure.

As Funflair states, batteries will only take what they need so if they are near full you may well see a low figure, the way to test on a sunny day is go around and turn on lots of 12v items and you should see the amps increase.

Thanks Tonka, yes I’m aware of the isolation switch situation, I discovered that way back when it was new and always leave it on .

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Pete5996

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Pete5996- what sort of amperage are you seeing now ?

Hardly any, actually - about 1-2 amps at most, and it's been like that since I added the panel as the camper is parked up and all batteries are at 100%. I'm heading out for a long weekend on Friday and will get a better idea when I'm using the equipment.
 

Pete5996

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Just been out with a meter, full sun, late afternoon at about 25-30deg to the horizon. I have 20.1v from the panels going into the Votronic, so plenty available. Hab batts are 13.2v. Currently (sorry about the pun!) there's about 0.2A going to the batteries.

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Al n Val

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my 100 watt panel this morning was showing 3.2a charge and batteries were 12.8 leisure, dual batteries, and 13.2 cab. ATM they are both 13.4 and solar is 0.4a charge

i'm adding another 120w mono panel via a Victron Smart 75-15 MPPT controller totally separate from the Sargent unit to give me dual systems

The batteries are Banner 95ah stop/start ones as fitted to the Comanche as standard, i'm debating whether or not to bin these, not sure why as they are only 18 mths old and behaving perfectly, and replace them with what??

any ideas or am i just spending money for nothing......... as usual lol

BTW. I was advised by Sargent to keep the systems separate so as not the overload the built in controller
 
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I disconnected the cables going into the factory fitted Sargent 10 Amp regulator fitted at the rear of the P.S.U. and then connected to a 10 AMP MPPT regulator without any issues. All works as before and now leave the Sargent regulator in situ as a spare. I have a second 125W S.P. wired direcetly to the Leisure batteries with its own regulator. Both regulators work together when required.
 
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I find the smart charging can get its knickers in a twist sometimes, if it happens I shut the whole lot down and start again and it sorts it's self out. I also fitted a victron solar controller, just drop the wires over from old to new, you may want to increase the wire size.

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Al n Val

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I disconnected the cables going into the factory fitted Sargent 10 Amp regulator fitted at the rear of the P.S.U. and then connected to a 10 AMP MPPT regulator without any issues. All works as before and now leave the Sargent regulator in situ as a spare. I have a second 125W S.P. wired direcetly to the Leisure batteries with its own regulator. Both regulators work together when required.

hi Phil

what MPPT reg did you fit in place of the Sargent one and has it improved charge rate

I’m maybe now leaning towards coupling both original and new panels in parallel and going with the Victron, this will save me making another hole in the roof as well but i’ll lose the over cab door display I think

Has anyone else done this and retained the overhead display

Al
 
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Well that`s our 13th year & still loving it.
We have an Apache, have had the panel over the door changed twice, the latest one isn't much different than the others when it comes to solar charging readings, as we've never had any problems since having the Battery Master fitted we don't take any notice of the readings from the panel.

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Al n Val

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We have an Apache, have had the panel over the door changed twice, the latest one isn't much different than the others when it comes to solar charging readings, as we've never had any problems since having the Battery Master fitted we don't take any notice of the readings from the panel.

whats a battery master Rob?
 
Feb 9, 2008
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hi Phil

what MPPT reg did you fit in place of the Sargent one and has it improved charge rate

I’m maybe now leaning towards coupling both original and new panels in parallel and going with the Victron, this will save me making another hole in the roof as well but i’ll lose the over cab door display I think

Has anyone else done this and retained the overhead display

Al
I have retained the control panel display as the 10 Amp MPPT regulator on my 120 W S P is connected to the same wires that were going into and out of the Sargent Regulator. The other S P wired directly to the leisure batteries with its own regulator but the other regulator sensing what is happening to leisure batteries ( and cab battery) and shows on Sargent display. The MPPT regulator I chose is the one from photonic Universe. Great Reviews.
 
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Apache

Apache

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Looks interesting PhilandMena, what connects to the “Load “ terminals ?
 
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Apache

Apache

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Thanks again PhilandMena. I’m still not clear ( or just thick ) as to what is a “load” in this context but if I go down this route I will do as suggested and just swap all the wires from one to t’other ?
 
Feb 9, 2008
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Thanks again PhilandMena. I’m still not clear ( or just thick ) as to what is a “load” in this context but if I go down this route I will do as suggested and just swap all the wires from one to t’other ?
I'm in the same boat too. A load is basically when volts or amps are going into or out of a device. Someone will be along shortly to correct that, for certain.

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Apr 27, 2008
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I was up at my MH yesterday. Very hot and Sunny. All batteries at 14.4v and charge rate from solar 0a. Turned on inverter to run my large mains fan, which pulled 7.5A from solar with battery charge still zero and 14.4v. The solar will only provide what is needed.
 

Al n Val

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Thanks again PhilandMena. I’m still not clear ( or just thick ) as to what is a “load” in this context but if I go down this route I will do as suggested and just swap all the wires from one to t’other ?

load can be more or less anything, lights, usb sockets, pumps or water heaters or whatever
 
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Apache

Apache

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Ok , so what would be connected to the terminals on the solar controller labelled “Load” ?

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Feb 9, 2008
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If your referring to the Photonicuniverse MPPT regulator, you can leave as is. This refers to a small device you may want to power direct from the MPPT Regulator, some lights etc. I did not attach anything to mine and the regulator did what I wanted it to do. Just follow the instruction in the manual and when you come to set up the Regulator make sure the load is switched off, unless you want to power some low currant devices from it.
 
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Apache

Apache

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Thanks folks , that’s a lot clearer now ?

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