No. 3: THE WATER TANK & PIPEWORK (1 Viewer)

Aug 14, 2021
69
130
Stoke-on-Trent, UK
Funster No
83,432
MH
Merc Van Conversion
Exp
I'm a Newbie
Well here is tonight's effort to tell you all about the water tank in my van, this post will be a very short one as the pictures will tell a better story.

As I have read and watched many, many videos on the pros and cons of an inside or a under the van water tank we (I) decided that the water tank would be best placed inside the van, under the bed, in actual fact the tank will act as a support for one side of the bed.

I have mentioned in one of my earlier posts that in my younger years I was a fabricator / welder so it made sense to me to make a bespoke water tank which can be fitted over the drivers side rear wheel arch. (Especially after looking at the prices for a plastic one)

The tank is made from 2mm thk 316L stainless steel and holds 118 litres of water when full, it took me just one day to fabricate from sheet steel including the welding. (It was a very long day)

The next day was welding on 1 x inlet pipe and the 2 x level gauge nozzles, 1 x drain nozzle, 1 x outlet nozzle and obviously a static leak test.

I had brought ALL the items that are connected to the tank to supply both the cold water and hot water system, these are not yet fully connected as my combi boiler has not yet been installed.

One Question I would like someone to answer is.. I have brought a Shurflo 2095-204-413 Trail King 7 Water Pump-12V/30psi and when i came to fit it I had to install with it in the horizontal position, is it possible to turn the body around on these pumps so the fixing brackets are 180 degrees to how it is when purchased.

Please see the photos and please advise regarding my PUMP QUESTION, thanks in advance.

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Feb 27, 2011
14,731
75,861
UK
Funster No
15,452
MH
Self Build
Exp
Since 2005
Looks good, the pump can be installed any way round.
I found one problem with mounting these pumps. If you mount them with the adjuster screw pointing downwards they work their way out over time and the pump eventually ceases to work.

Don't make the same mistake I did and mount it with the screw down near the floor so you can't adjust while installed :doh:
 
Last edited:
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STEVE4SONN
Aug 14, 2021
69
130
Stoke-on-Trent, UK
Funster No
83,432
MH
Merc Van Conversion
Exp
I'm a Newbie
I found one problem with mounting these pumps. If you mount them with the adjuster screw pointing downwards they work their way out over time and the pump eventually ceases to work.

Don't make the same mistake I did and mount it with the screw down near the floor so you can adjust while installed :doh:
Thanks for the advise, on the pump there is an arrow, I understood that the pump had to be installed with the pump in line with the flow of the arrow.

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STEVE4SONN
Aug 14, 2021
69
130
Stoke-on-Trent, UK
Funster No
83,432
MH
Merc Van Conversion
Exp
I'm a Newbie
lovely job but thats lot of weight to be hanging on the rear overhang
Hi. Mitzimad.
I have looked into that too and apparently the chassis is built to allow for more weight on the rear of the vehicle as it is such a long extension past the wheel.
The tank does sit on the chassis directly above it..
I will check again and thank you for your comment it is much appreciated.
 
Dec 2, 2019
3,582
7,751
Amersham
Funster No
67,145
MH
van conversion
Exp
Since 2019
I have the same pump, itā€™s a one way flow: in from the left, out to the right. You want to mount on the vertical ply, you will need to lift it from the floor, and put long screws with pipe spacers. That way the pump faces the ply and the back faces the space in the van. Itā€™s a diaphragm pump and does not rotate. I tried

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STEVE4SONN
Aug 14, 2021
69
130
Stoke-on-Trent, UK
Funster No
83,432
MH
Merc Van Conversion
Exp
I'm a Newbie
I have the same pump, itā€™s a one way flow: in from the left, out to the right. You want to mount on the vertical ply, you will need to lift it from the floor, and put long screws with pipe spacers. That way the pump faces the ply and the back faces the space in the van. Itā€™s a diaphragm pump and does not rotate. I tried
Thanks Raul.
I will be addressing that after I have got my Underslung LPG cylinder installed this weekend, I am having a few issues fitting the tank but I will persevere this weekend and get it fitted.
I need to modify my spare wheel hanger to get the tank into the place I want it to go..
But thank you for your knowledge on the pump.. I did install it the wrong way around at first, then I put it on its side lying down but I prefer it upright..
Regard
Steve
 
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STEVE4SONN
Aug 14, 2021
69
130
Stoke-on-Trent, UK
Funster No
83,432
MH
Merc Van Conversion
Exp
I'm a Newbie
You could fabricate a new mounting bracket with enough stand off to clear the pump valve block fixing screw.
Position the pump as you want and secure the pump to the new mount using large jubilee clips.
Thanks Pappajohn.
Will do exactly that.. easier solution

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glenn2926

Free Member
Sep 11, 2012
3,326
13,619
Gods country
Funster No
22,848
MH
Chausson
Exp
newbie hired 3
Great job and very neat. Donā€™t worry about the weight over the back axle even full itā€™s only 120 kg plus the weight of the stainless. About the weight of large person. You could travel with half a tank if it feels heavy.
We had a 450 litre tank fabricated on one of the small fire trucks. Even driving with it full isnā€™t really noticeable. It is noticeable on fuel so we run to shows, festivals etc empty and fill up on arrival.
Iā€™ll be going to the big feastival in it in a couple of weeks.
 
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STEVE4SONN
Aug 14, 2021
69
130
Stoke-on-Trent, UK
Funster No
83,432
MH
Merc Van Conversion
Exp
I'm a Newbie
Great job and very neat. Donā€™t worry about the weight over the back axle even full itā€™s only 120 kg plus the weight of the stainless. About the weight of large person. You could travel with half a tank if it feels heavy.
We had a 450 litre tank fabricated on one of the small fire trucks. Even driving with it full isnā€™t really noticeable. It is noticeable on fuel so we run to shows, festivals etc empty and fill up on arrival.
Iā€™ll be going to the big feastival in it in a couple of weeks.
Thanks Glenn for your comments and it is truly welcoming information..
There are so many nice people on here that offer advice and help..
Regard
Steve

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Dec 2, 2019
3,582
7,751
Amersham
Funster No
67,145
MH
van conversion
Exp
Since 2019
Have a look at the link for inspiration and ideas that may help you. Second post, picture 5-6 addresses the lpg tank.
 

sallylillian

LIFE MEMBER
Oct 29, 2011
3,944
5,014
Falmouth, Cornwall
Funster No
18,670
MH
Palace Liner 90LO
Exp
2011
A nice piece of fabrication. A couple of points to consider. Stainless steel water tanks can suffer with crevice corrosion at the welds from the chemistry in tap water. Have you considered the issue of condensation on the outside steel. I am not sure if your wood panelling has a barrier or air space, however where would condensate drain to in the event that it proves a problem?

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STEVE4SONN
Aug 14, 2021
69
130
Stoke-on-Trent, UK
Funster No
83,432
MH
Merc Van Conversion
Exp
I'm a Newbie
A nice piece of fabrication. A couple of points to consider. Stainless steel water tanks can suffer with crevice corrosion at the welds from the chemistry in tap water. Have you considered the issue of condensation on the outside steel. I am not sure if your wood panelling has a barrier or air space, however where would condensate drain to in the event that it proves a problem?
Hi. Sallylillian..
Thank you for your comments, yeah on both accounts the stainless 316L is okay with Potable water.. the welding electrodes too but good point.
Regarding the condensation I have put the thermal lining on the tank external walls between the plywood n steel, both you points are very valid.
Regards
Steve n Sonia
 
Apr 22, 2018
6,823
12,574
Herts.
Funster No
53,503
MH
Adria Coral lowline
Hi. Lenny.
Thank you for your reply, why is there a direction arrow on the pump at the base of it..
I assumed the arrow had to be inline with the flow..
Again thank you.
Two different things. Lenny is saying you can mount the pump however you wish. So on the top of something, the bottom, on its side, or the other side. He is not suggesting that the pump can pump either way. You must, as you say, use the pump with the arrow inline with the flow.
 
OP
OP
STEVE4SONN
Aug 14, 2021
69
130
Stoke-on-Trent, UK
Funster No
83,432
MH
Merc Van Conversion
Exp
I'm a Newbie
Two different things. Lenny is saying you can mount the pump however you wish. So on the top of something, the bottom, on its side, or the other side. He is not suggesting that the pump can pump either way. You must, as you say, use the pump with the arrow inline with the flow.
Thanks Landy Andy..
Yeah I thought as much.. cheers and hope all the good advice keeps coming..
Regards
Steve n Sonia

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STEVE4SONN
Aug 14, 2021
69
130
Stoke-on-Trent, UK
Funster No
83,432
MH
Merc Van Conversion
Exp
I'm a Newbie
Mine has 220L fresh and 150L waste tanks mounted behind the rear axle.
Hi. TonyIdle..
The best place for the weight is over the back axle.. so they say.. the weight will be equally spread out when we are travelling as me n the bride in front lol šŸ¤£šŸ¤£
But love all the good stuff written, some very good advice from people with many years of experience being the wheel of their adored rolling homes..
I sorry we have not yet thought of a name for the van yet.. I believe that is customary.. lol šŸ¤£šŸ¤£
Regards and stay safe..
Steve n Sonia
 

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