Emergency Help Peugot Boxer 2001 Gear Box Cabling (1 Viewer)

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Dec 8, 2022
367
791
bury st edmunds
Funster No
92,809
MH
Boxer Peugot 2001
Exp
newbie
AFter Dollie, spent a week in a service centre in Thetford last week, the engineer finding out that the gears were sticking and clunking due to old cabling. He then told me, after researching the product, he needed to replace the cabling, that Peugot has decided to STOP PRODUCING the said gear cabling ?

Question now is, WHAT THE HECK do I do with a motorhome, that I, as a mere 5ft lady, is finding that changing gears, is now causing knee pain, that |Ive never suffered before ?

I took Dollie, out for a weekend, but only drove here for 15 minutes to the site, to then I find out that the water pump decided, or the sensor, is stopping any water coming out of the taps. So no showers or running water for my first trip.

Pump can be replaced, and Im still under warranty, but WHAT DO I DO ABOUT THE CABLING FOR MY OLD GIRL PLEASE HELP ???

Feeling, very worried n despondent, that my 20k investment is now going down the pan, and i have only had one trip with her so far, and a complete newbie at this game too > Thank you so much guy for your help
Thank you so much Sweet Caroline+
 
Jul 4, 2018
1,358
1,751
Bristol
Funster No
54,738
MH
Weinsberg
Exp
A few years.
The engineer will know of a place to get cables made to order - may have to take the existing ones in for them to copy. I suspect the engineer cant be bothered and wanted the space Dollie was taking up. I would have hoped he tried some lubrication first.

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Jan 11, 2022
1,034
1,151
Funster No
86,220
MH
Pilote P732 2011
Exp
3rd Time around, since 2000
If the pump is under warranty surely there is mechanical warranay for the cables?

You say itā€™s hurting your knee, is that due to clutch being heavy compared to your normal vehicle?
 
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sweet caroline
Dec 8, 2022
367
791
bury st edmunds
Funster No
92,809
MH
Boxer Peugot 2001
Exp
newbie
I had a gear change problem in my 2006 Boxer. This was cured by my wonderful mechanic by stripping and lubricating the linkages.
Thank you for the above, yes they have tried lubrication, but it is still very hard for me to change gears, so even the engineer said, that the cabling has to be changed, to make it easy for me to drive sadly,
 
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Dec 24, 2014
9,912
52,261
Hurstpierpoint. Mid Sussex.
Funster No
34,553
MH
Compass Navigator
Exp
Ever since lighting was by Calor gas.
Chill, sweet caroline , first trips out are usually accompanied by having to fix or become familiar with stuff.
The water pump won't be a big deal to sort out.
As Clivefog said, there are specialist firms that will make cables to your pattern, often re-using the end fittings from the old cables if new aren't available. I've had bespoke cables for my 70 and 90 yr old vintage vehicles made that way. There are Teflon-lined cables which need less force to operate the equipment. Not only do these not need lubricating but they must NOT be lubricated or they will swell and make operation difficult.
For 40 years I've used Venhill Cables who are reasonably near to me. They make cables for m/bikes, cars and bespoke industrial use so I'm pretty sure they could reproduce yours even if they re-used your fittings.

Look at the 'Bespoke' section on their website:


Also their 'Car Gearchange Cable' section here:

 
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Nanniemate

LIFE MEMBER
Oct 1, 2019
6,766
46,682
Funster No
64,882
MH
IH
Exp
Still dropping clangers and making it up as I go along
AFter Dollie, spent a week in a service centre in Thetford last week, the engineer finding out that the gears were sticking and clunking due to old cabling. He then told me, after researching the product, he needed to replace the cabling, that Peugot has decided to STOP PRODUCING the said gear cabling ?

Question now is, WHAT THE HECK do I do with a motorhome, that I, as a mere 5ft lady, is finding that changing gears, is now causing knee pain, that |Ive never suffered before ?

I took Dollie, out for a weekend, but only drove here for 15 minutes to the site, to then I find out that the water pump decided, or the sensor, is stopping any water coming out of the taps. So no showers or running water for my first trip.

Pump can be replaced, and Im still under warranty, but WHAT DO I DO ABOUT THE CABLING FOR MY OLD GIRL PLEASE HELP ???

Feeling, very worried n despondent, that my 20k investment is now going down the pan, and i have only had one trip with her so far, and a complete newbie at this game too > Thank you so much guy for your help
Thank you so much Sweet Caroline+
Dont panic
Take it back to the dealer and reconsider your options there are many 5' women out there who have no issues changing gears maybe an automatic vehicle would suit you better.
Why was the van not serviced by the dealer you purchased it from?
Why was this issues not recognised when you test drove it
It's an old van even new second hand vans it is said expect to pay 20% of the purchase price on repairs.
Have you by taking the van elsewhere voided the warranty read the small print .did you purchase it or was it in writing from the dealer
Try calling around parts suppliers although pergoet may not sell original parts they will be available somewhere. Even 'a mere 5ft lady' can use a phone :wink:
Did you put some or all of the payment on a CC as that offers you far more protection than many warranties.
Sadly vans are not investments but money pits keep your chin up adopt the attitude of ok something is wrong put your big girl pants on and deal with it. Once you start having adventures the pain will subside.
Nearly 5 years in with my old girl there's always something but she worth it
 
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sweet caroline
Dec 8, 2022
367
791
bury st edmunds
Funster No
92,809
MH
Boxer Peugot 2001
Exp
newbie
Dont panic
Take it back to the dealer and reconsider your options there are many 5' women out there who have no issues changing gears maybe an automatic vehicle would suit you better.
Why was the van not serviced by the dealer you purchased it from?
Why was this issues not recognised when you test drove it
It's an old van even new second hand vans it is said expect to pay 20% of the purchase price on repairs.
Have you by taking the van elsewhere voided the warranty read the small print .did you purchase it or was it in writing from the dealer
Try calling around parts suppliers although pergoet may not sell original parts they will be available somewhere. Even 'a mere 5ft lady' can use a phone :wink:
Did you put some or all of the payment on a CC as that offers you far more protection than many warranties.
Sadly vans are not investments but money pits keep your chin up adopt the attitude of ok something is wrong put your big girl pants on and deal with it. Once you start having adventures the pain will subside.
Nearly 5 years in with my old girl there's always something but she worth it
Bought Van off well known dealership in Somerset, but sadly living in Suffolk, i DID NOT TEST DRIVE IT., Yes it is all under warranty and the dealership have accepted all the faults and will pay the costs, without me having to take Dollie back to Somerset.
I have taken heed on the advise and will mull it over tonight, and go back to Peugeot dealership who are trying their best to help me with the cabling,
I will keep in touch guys,but thank you for ALL BEING THERE.

Just a quickie, does this Boxer Peogeot 2001 motorhome, have hydrualic gear box, as the Coastal Garage on the net, seems to have the cabling, but it states that it is only for a Hydraulic gear box?

I dont want her to go back, as someone suggested, a its an 8hour journey from Suffolk for me witha difficult gear box, but mroe importantly I absolutely LOVE HER, and my new found Funsters friends on here guys. Huge Thank you
 
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Oct 10, 2018
2,200
1,258
Bracklesham Bay, West Sussex
Funster No
56,646
MH
PVC
Exp
Since 2005
I think that coastalmotorhomes are needing to know if the clutch is hydraulic operation or cable operated on your model / year of van . ( If you do not know ,they should be able to help if you can phone and give them the chassis/vin number from your V5/log book )
 
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Nanniemate

LIFE MEMBER
Oct 1, 2019
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Still dropping clangers and making it up as I go along
It's a motorhome made to travel in, make a trip out of it pack it up and take it down there , plan to stay a few nights and even if you can't stay in the van get a BnB
make sure you have everything in writing keep track of all dates and communication
Have a look at the Manuel it will give you all the information on your vans engine. If the engine has not been charged all parts suppliers need is the registration number
Remember you have the upper hand women read the instruction manuals
So they tell me.
I have to ask as many funsters must be wondering why did you not test drive it? Did the dealer refuse you
 
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Aug 15, 2014
2,637
3,688
Exiled in Yorkshire
Funster No
32,840
MH
Pilote 600L
Exp
Since 2006
Autocruise Motorhome Owners group is on Faceache as I call it, Facebook, so perhaps join that forum where people in the know may know. (y)
PS your van is a Peugeot engined Autocruise Stardream.
 
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sweet caroline
Dec 8, 2022
367
791
bury st edmunds
Funster No
92,809
MH
Boxer Peugot 2001
Exp
newbie
nk you
I think that coastalmotorhomes are needing to know if the clutch is hydraulic operation or cable operated on your model / year of van . ( If you do not know ,they should be able to help if you can phone and give them the chassis/vin number from your V5/log book )
Brilliant I will do that tommorrow thanks šŸ˜Š

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Dec 12, 2010
5,573
23,083
Cumbria
Funster No
14,651
MH
C Class
Exp
since 2011
Lots of good info regarding replacement cables, now onto your water pump ! Can you hear it running when my switch a tap on ? Has your frost drain activated and is letting the water drain from under your van ?
 
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Jan 2, 2023
56
83
Cheltenham
Funster No
93,141
MH
Swift Bolero 684FB
Exp
Since 1998
Hi Caroline this is the part that you will require
Kelvin
 
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sweet caroline
Dec 8, 2022
367
791
bury st edmunds
Funster No
92,809
MH
Boxer Peugot 2001
Exp
newbie
Lots of good info regarding replacement cables, now onto your water pump ! Can you hear it running when my switch a tap on ? Has your frost drain activated and is letting the water drain from under your van ?
Hi there Jock, no pump noise at all, it did make a noise, for around 5 minutes, and yes i did have running water for not more than 1 minute, and then it stopped. JAWS good old boy, now has given me the number of a habitation guy here in Norfolk, and my engineer of a son in law, says it is the SENSOR. so i think maybe the sensor, more than the pump has gone thank you for taking an interest honey.
I feel soooooooooooooooo happy that a gear cabling product has eventually been found, has made me very happy indeed, and when the sensor is done

I AM ON MY WAY!!!!!!
 
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sweet caroline
Dec 8, 2022
367
791
bury st edmunds
Funster No
92,809
MH
Boxer Peugot 2001
Exp
newbie
Hi Caroline this is the part that you will require
Kelvin
how kind of you to take the time and trouble, thank you so much, i really appreciate your time and troublein enclosing the above, thanks honey

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sweet caroline
Dec 8, 2022
367
791
bury st edmunds
Funster No
92,809
MH
Boxer Peugot 2001
Exp
newbie
It's a motorhome made to travel in, make a trip out of it pack it up and take it down there , plan to stay a few nights and even if you can't stay in the van get a BnB
make sure you have everything in writing keep track of all dates and communication
Have a look at the Manuel it will give you all the information on your vans engine. If the engine has not been charged all parts suppliers need is the registration number
Remember you have the upper hand women read the instruction manuals
So they tell me.
I have to ask as many funsters must be wondering why did you not test drive it? Did the dealer refuse you
Thank you for the above, i didnt test drive it, due to my son badgering me to get on the road, as we had an 8 hour journey back to Suffolk, and we had to detour to bristol to pick up his girlfriend to boot! mmmm Yeah ! I know !!!
 
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Nanniemate

LIFE MEMBER
Oct 1, 2019
6,766
46,682
Funster No
64,882
MH
IH
Exp
Still dropping clangers and making it up as I go along
dealer is paying for everything, and now supplied the part and sending up to norfolk too, they have been brilliant thank syou
Make sure they.pay and the labour is billed direct to them so your not paying out Google is your friend most things can be found on there
As for the badgering son he'd be grounded ::bigsmile:
 
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Nov 4, 2011
6,356
43,985
Uk
Funster No
18,763
MH
A class
Exp
2001
Just seen this post and maybe a Peugeot dealership is not the best place to take an older van, best find a recommended local garage, they would be possible better at sorting problems on older vehicles and not tied to factory parts.
 
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sweet caroline
Dec 8, 2022
367
791
bury st edmunds
Funster No
92,809
MH
Boxer Peugot 2001
Exp
newbie
Just seen this post and maybe a Peugeot dealership is not the best place to take an older van, best find a recommended local garage, they would be possible better at sorting problems on older vehicles and not tied to factory parts.

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