6.0mm leads (1 Viewer)

Jul 27, 2020
50
33
lancashire
Funster No
73,568
MH
A class
Exp
2009
hi all my solar panel has 4.0mm leads comeing from the panel..can i put 6.0mm leads into the connections down to my victron 100/30 box or do i have to use the same size cable (4.0mm)..thanks
 

Two on Tour

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Sep 16, 2016
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Near the junction of the A14 and A1, Cambs
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Unless it's a long cable run to your solar charge controller, then the 4mm2 will be fine.

We have 6.8Kw's of solar panels on the roof of our house, and that comes into our hybrid inverter via 4mm2 cable.

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Two on Tour

LIFE MEMBER
Sep 16, 2016
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Near the junction of the A14 and A1, Cambs
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Nothing to stop you using your 6mm2 cable other than how you are going to connect the 4mm2 to your 6mm2.
Normally your cabling from your panel will terminate with a MC4 connector and you will struggle to get 6mm2 into MC4 terminal crimp.
The easier way is to connect 4mm2 to the 6mm2 in a junction box.
 
Sep 22, 2013
200
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Halifax
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Relay self-build
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Trainee MH owner
6mm2 would be better than 4mm2, as less voltage would be dropped over the cable run.

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Wherearewenow
Jul 27, 2020
50
33
lancashire
Funster No
73,568
MH
A class
Exp
2009
Nothing to stop you using your 6mm2 cable other than how you are going to connect the 4mm2 to your 6mm2.
Normally your cabling from your panel will terminate with a MC4 connector and you will struggle to get 6mm2 into MC4 terminal crimp.
The easier way is to connect 4mm2 to the 6mm2 in a junction box.
Can I just change terminals around as they fit into each other(still get red to red and earth to earth) thanks

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Dec 2, 2019
3,584
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Amersham
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van conversion
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You can crimp mc4ā€™s on 6mm solar cable, then plug into the panelā€™s mc4. The mc4 take 2.5-4-6mm. You can even get multi contact mc4 that you can squeeze a 10mm but need to peel the double insulator to one, by the grommet.

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Sep 22, 2013
200
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Halifax
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Trainee MH owner
What voltage drop over 3 metres on 4mm2 ?
Assuming (for the sake of argument) the current being passed is 10A, then the voltage drop for 4mm2 would be around .28 volts. Switching to 6mm2 cable would reduce this to .19 volts. When you are depending on winter sun low in the sky, every little helps - but we are talking less than half of one percent benefit!

(The figures above make some assumptions about the purity of the copper cable being used, so others might come up with slightly different results from their calculations. šŸ˜œ)
 

Two on Tour

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Sep 16, 2016
10,322
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Near the junction of the A14 and A1, Cambs
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Assuming (for the sake of argument) the current being passed is 10A, then the voltage drop for 4mm2 would be around .28 volts. Switching to 6mm2 cable would reduce this to .19 volts. When you are depending on winter sun low in the sky, every little helps - but we are talking less than half of one percent benefit!

(The figures above make some assumptions about the purity of the copper cable being used, so others might come up with slightly different results from their calculations. šŸ˜œ)

But you are not comparing apples with apples. Solar panels are pushing out 20 plus volts not the 12 volts you are assuming, so even less than the piffling voltage drop you calculate. šŸ˜œ
 
Oct 8, 2014
1,637
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Wiltshire
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33,737
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Autotrail Excel 600B
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Previous VW Camper + Caravan
I have two panels with short 4mm2 leads and MC4 connectors going into a Y-splitter and 6mm2 cable from there to the controller.

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Sep 22, 2013
200
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Halifax
Funster No
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Relay self-build
Exp
Trainee MH owner
But you are not comparing apples with apples. Solar panels are pushing out 20 plus volts not the 12 volts you are assuming, so even less than the piffling voltage drop you calculate. šŸ˜œ
An unfounded assumption on your part and then a false argument derived from it. šŸ˜¢ The calculations were based on the 20 volts typical for many panels, so not sure why you imagined it had used 12v? Also, as the voltage increases along the cable, then the voltage drop also gets greater. Otherwise I agree with you completely..... šŸ˜œ
 
Dec 2, 2019
3,584
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Amersham
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van conversion
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For the sake of the argument, a 4mm2 running 4 meters, 300w at 20v and 30degC will have a 0,617v drop; thatā€™s 3%. In my book thatā€™s loads before the charger, add 2% from the conversion efficiency, and some loss from controller to battery. If you have the wire, use it.
 
Apr 27, 2016
6,872
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Manchester
Funster No
42,762
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A class Hymer
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Since the 80s
But you are not comparing apples with apples. Solar panels are pushing out 20 plus volts not the 12 volts you are assuming, so even less than the piffling voltage drop you calculate.
The voltage drop along a cable depends only on the amps, not the volts. As ericroy said
Assuming (for the sake of argument) the current being passed is 10A,

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