Lost solar panel (1 Viewer)

Nov 4, 2011
5,920
38,661
Uk
Funster No
18,763
MH
A class
Exp
2001
Just saw this on Facebook
F1A84EC6-40AF-4C9F-9337-F07FBB4754AD.jpeg
 

ShaKen

Free Member
Apr 26, 2019
478
841
Glasgow
Funster No
60,211
MH
C Class Low Profile
Exp
A few years
Just saw this on Facebook
View attachment 370123

So was that just a bad install?

I plan on fitting one myself in the next month or so, using Sikaflex (or similar) without screwing to the roof.

Many forumites say that with the correct prep that will be more than sufficient.

Certainly I don’t want my new panel ending up as a companion to that one!

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OP
OP
Manic
Nov 4, 2011
5,920
38,661
Uk
Funster No
18,763
MH
A class
Exp
2001
I would think with the right prep it should be fine. Mine are just bonded on.
 
Apr 27, 2016
6,855
7,957
Manchester
Funster No
42,762
MH
A class Hymer
Exp
Since the 80s
Amazing, he did such a good job with the camouflage on that stealth motorhome - but that new solar panel just gives the game away.

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Duckato

Free Member
Sep 15, 2018
83
110
North Shropshire
Funster No
56,218
MH
Van Conversion
Exp
Newbie
So was that just a bad install?

I plan on fitting one myself in the next month or so, using Sikaflex (or similar) without screwing to the roof.

Many forumites say that with the correct prep that will be more than sufficient.

Certainly I don’t want my new panel ending up as a companion to that one!

If done properly the glues are fine but you cannot be certain the paint bond underneath is, and that's always the risk when using glue alone imho using bolts is sensible and adds massively to the integrity of the install.

There is seemingly also huge variation on the quality of the ABS brackets being used, ABS is not UV stable or Frost proof and I suspect thin cheap ones could easily be prone to stress cracks. personally I would use metal brackets.

Large chunks of paint from on the floor of my Crafter had peeled right off the base metal when I removed the ply floor! Just imagine the consequences if the roof had been the same!

One panel coming off is one to many imho, but more and more are being reported, eventually one of these 20KG frisbees will kill someone.

My concern is even if the paint is sound many people clearly don't understand how (or when) to use these glues properly and it's those botched installs that are probably failing.

I confess, I am in the bolt them on camp. I prefer using Unistrut and proper Solar Clamps not just for safety but because of the flexibility such a system offers.

Some examples of my own Solar installs and tilt panel ideas are here.

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Duckato

Free Member
Sep 15, 2018
83
110
North Shropshire
Funster No
56,218
MH
Van Conversion
Exp
Newbie
Funnily enough I almost did an impression of burying my van in mud in my field last week. I just wanted to turn it around and the front end sunk right down to the axles. Fortunately I had a customers van here to haul it out with!
 

Lenny HB

LIFE MEMBER
Oct 18, 2007
53,304
149,475
On the coast in West Sussex
Funster No
658
MH
Hymer B678 DL
Exp
Since 2008 & many years tugging
So was that just a bad install?

I plan on fitting one myself in the next month or so, using Sikaflex (or similar) without screwing to the roof.

Many forumites say that with the correct prep that will be more than sufficient.

Certainly I don’t want my new panel ending up as a companion to that one!
A mistake some make with the plastic brackets is using the wrong Sika one of them either 212 or 512 is not suitable for plastic.
I always use aluminium brackets and marine grade Sika i291.

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stevewagner

LIFE MEMBER
May 14, 2013
1,806
4,016
Pevensey Bay
Funster No
26,004
MH
Carthago Compactline
Exp
Yonks
Always Sika mine on with no problem. I rub down the area on the roof then wipe with Sika activator and stick on using tile spacers under the feet to make sure not to squeeze all the Sika out.
 

ShaKen

Free Member
Apr 26, 2019
478
841
Glasgow
Funster No
60,211
MH
C Class Low Profile
Exp
A few years
So how does one tell if the plastic brackets are “good” ones or “cheap” ones? ie whether they are UV stable and of sufficient quality to stay the course.

And does anyone have a source / recommendation for Aluminium aero profile brackets that are large enough for a 99cm width panel?
 

Duckato

Free Member
Sep 15, 2018
83
110
North Shropshire
Funster No
56,218
MH
Van Conversion
Exp
Newbie
ABS is not UV stable but that can be mitigated by simply painting them.
Somebody posted some pics of some really substantial brackets a few weeks ago on another thread about a panel tearing off another van, they looked really thick and chunky!

This is the kind of product you really need to be able to see before buying and bear in mind a lot more should be used to secure a large heavy panel than a relatively light weight 100w one.

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Apr 12, 2012
1,691
6,370
N/E Lincs
Funster No
20,518
MH
Autosleeper Rienza
Exp
as above
Hopefully not something we should have a problem with. The solar panel on the Rienza is an old type with an alumium frame bolted to the roof bars.
We did have a panic moment in an orchard campsite in France when a branch became wedged under the panel. It took a couple of roundabouts to get the apples from under the panel but apart from a mark on the corner of the Luton it survived.
 
Apr 6, 2019
3,733
7,441
Eye, Peterborough, UK
Funster No
59,702
MH
RV
Exp
FourWinds Windsport 6.8L V10
ABS is not UV stable but that can be mitigated by simply painting them.
Somebody posted some pics of some really substantial brackets a few weeks ago on another thread about a panel tearing off another van, they looked really thick and chunky!

This is the kind of product you really need to be able to see before buying and bear in mind a lot more should be used to secure a large heavy panel than a relatively light weight 100w one.
Any particular paint recommended?
 

TheBig1

LIFE MEMBER
Nov 27, 2011
17,592
43,006
Dorset
Funster No
19,048
MH
A class
Exp
many many years! since I was a kid
Any particular paint recommended?
the same paint used on wheel trims is flexible and bonds to plastic

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TheBig1

LIFE MEMBER
Nov 27, 2011
17,592
43,006
Dorset
Funster No
19,048
MH
A class
Exp
many many years! since I was a kid
I use lengths of 60 x 60 aluminium angle screwed to the panel and bonded to the roof utilising tile spacers underneath to ensure a good even 4mm layer of sikaflex remains. without the spacers the sikaflex is pushed out by the weight of the panel
 

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