Loose Cable Crimps

Discussion in 'Tech/Mech General' started by Revolvor, Feb 26, 2016.

  1. Revolvor

    Revolvor Funster

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    I am doing some modifications to my M/H, but am having problems crimping a lug onto 10mm cable. I successfully crimped some 6mm cable, but the crimp on the 10mm cable still feels loose.

    Does anyone know what the A/F dimension is for the jaws on a 10mm crimp? I have measured 5.9mm, 5.9mm, 5.6mm (Not a true hex)

    The I/D of the crimp is 4.8mm and the O/D is 6.4mm. (The impression is that the wall thickness is thin)

    Crimp.JPG Crimp Jaws.JPG

    I am not sure if it the crimp or the tool that is at fault.

    John
     
  2. Techno

    Techno Funster Life Member

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    If you are crimping tube lugs onto the likes of welding cable or any multi high stranded wire it will require much more compression
    For 35mm I have to use 25mm dies
     
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  3. Techno

    Techno Funster Life Member

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    I would crimp it with the 10 and follow it with the 6 but not all the way , just enough to secure it
     
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  4. Revolvor

    Revolvor Funster

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    @Techno Thanks for that suggestion...... As a starter, I have re-crimped it with one jaw still set to 10mm, and the other set to 6mm, and it now seems very robust.

    I will also try your 10mm then a partial 6mm on the next connection. (I am wiring in a CTEK D250 Dual)

    John
     
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  5. Landy lover

    Landy lover Funster

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    I usually do similar- crimp until firm then down a couple of sizes which locks it tight. If it is somewhere where corrosion may occur after crimping I heat the crimp with a soldering iron and let solder run in the hole just below the bolt hole then put a heat shrink sleeve on it
     
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  6. Revolvor

    Revolvor Funster

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    @Landy lover Thanks, I've just done that too, and am now confident I'm getting good joints.

    John
     
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