Is Wire Length Important? (1 Viewer)

Oct 1, 2013
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I've just bought a folding 100w panel but the lead is only 2.5 metres long. It barely reaches the battery from left side, but no chance from right side.

I think I read somewhere that if the lead is too long, then it loses volts/amps or whatever ;)

Put me out of my misery please :)
 
OP
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Yorick
Oct 1, 2013
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Correct.....volt drop over a long distance.

Just extend the leads using 4mm to 6mm flexible cable.
Sorry, that's a bit ambigous to me....

The wire it comes with is 4mm (if you measure the outside). So should I extend it with 6mm ?

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LaMB

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I bought some of this for my solar wiring:-

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It should be fine for you. I hope the link is correct.

Martin
 

pappajohn

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Sorry, that's a bit ambigous to me....

The wire it comes with is 4mm (if you measure the outside). So should I extend it with 6mm ?
If it comes with 4mm then use the same.

Volt drop only really becomes a real issue if the cable run is very long....batteries at front of van and contoller at the back.
 

pappajohn

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Just realised you dont mention a charge controller........100watt panel will cook your battery without one.
the controller fits between battery and panel and regulates the charge current to prevent overcharging and boiling.

DONT connect directly to your battery.

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Wildman

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I bought some of this for my solar wiring:-

Broken Link Removed

It should be fine for you. I hope the link is correct.

Martin
well actually no it is not big enough dia to prevent voltage drop

  • Conductor Area CSA:2.12mm²
Is not 4mm² which is what you need.
 

LaMB

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well actually no it is not big enough dia to prevent voltage drop

  • Conductor Area CSA:2.12mm²
Is not 4mm² which is what you need.

I don't think the voltage drop on a couple of metres would be significant though for the OP to worry about, and I rather think the OP has measured the cable diameter including the insulation.
 

Minxy

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I've just bought a folding 100w panel but the lead is only 2.5 metres long. It barely reaches the battery from left side, but no chance from right side.

I think I read somewhere that if the lead is too long, then it loses volts/amps or whatever ;)

Put me out of my misery please :)
Maybe I'm missing something but ... it's a folding PORTABLE panel ... so move it nearer to where the battery is!

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Wildman

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I don't think the voltage drop on a couple of metres would be significant though for the OP to worry about, and I rather think the OP has measured the cable diameter including the insulation.
for safeties sake all solar cables should be at least 4mm² but please yourselves. When light levels are low ANY loss is unacceptable if it can be avoided
 

Wildman

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losses are in the form of heat, too small a cable and there is potential for a fire, especially on a cable exposed to the sun and already heating it up. Better safe than sorry.
 

LaMB

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losses are in the form of heat, too small a cable and there is potential for a fire, especially on a cable exposed to the sun and already heating it up. Better safe than sorry.

100W at 12v = less than 9amps so 20 amp cable would be overkill anyway!
 

pappajohn

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The cable the panel comes with is just adequate.

8amps at 12v with a 3% volt drop over 2.5mtrs = 2.5mmsq cable

Same parameters over 4mtrs = 4mmsq

Same parameters over 5mtrs = 6mmsq

Same parameters over 10mtrs =16mmsq

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OP
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Yorick
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Just realised you dont mention a charge controller........100watt panel will cook your battery without one.
the controller fits between battery and panel and regulates the charge current to prevent overcharging and boiling.

DONT connect directly to your battery.
Yes, it comes with a controller :)
 
OP
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Yorick
Oct 1, 2013
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I don't think the voltage drop on a couple of metres would be significant though for the OP to worry about, and I rather think the OP has measured the cable diameter including the insulation.
yes, it is 4mm diameter. Is that big enough for a 4m long cable ?

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OP
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Yorick
Oct 1, 2013
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Maybe I'm missing something but ... it's a folding PORTABLE panel ... so move it nearer to where the battery is!
I can't coz the cable is too short ;)

Only 2.5m and leisure batteries are inside the van and half the cable is in the van :)
 
Feb 24, 2013
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not long enough
You've missed a NOT out.

Technically I did not miss the NOT on the basis that I think Yorick was quoting OD of his cable which would have included the cover :)

you are of course quite correct that you shouldn't include the cover in the calculation of core dia (y)
 
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Yorick
Oct 1, 2013
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I spent ages thinking size meant diameter, it refers to cross sectional area, so actually quite small dia which will include the outer cover :)
4mm overall dia will be about 3mm wire dia which is 7mm2

Is this enough ?
 
OP
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Yorick
Oct 1, 2013
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I didn't get chance to sort it before I came away, but have found a perfect solution.

ta da :)
20150817_132200.jpg
 

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